Unity Precision Mfg

At Unity Precision Manufacturing, our commitment to excellence is reflected in our state-of-the-art milling services. These include advanced capabilities such as 4th- and 5th-axis machining. With these cutting-edge technologies, we can achieve complex geometries and intricate designs with unparalleled precision and efficiency.

Furthermore, our milling machines undergo Installation Qualification (IQ) and Operational Qualification (OQ) processes to guarantee performance and reliability. IQ verifies that the machines are installed correctly and according to manufacturer specifications. On the other hand, OQ validates that they operate consistently within defined parameters and meet predetermined performance criteria.

The Unity Precision Manufacturing Advantage in CNC Turning and Swiss Machining

Here are the benefits of working with Unity Precision Manufacturing in CNC turning and Swiss machining:

✔ Optimization of Design for Manufacturability (DFM)

Our expertise in the processes allows us to optimize design for manufacturability, ensuring that parts and components can be efficiently produced using our advanced techniques. By collaborating with our team early in the design phase, clients can benefit from streamlined production processes, reduced costs, and faster time-to-market for their products.

✔ Utilization of Whirling and Thread Whirling Techniques

Whirling is a precision machining process for producing workpiece profiles and threads. We employ this technique to achieve exceptional precision in creating components, especially in the medical and commercial sectors. Incorporating thread whirling further enhances efficiency, producing complex threaded features with excellent accuracy.

✔ Employment of High-Speed Spindles

High-speed spindles allow for increased cutting speeds and rapid material removal, significantly reducing machining time. This results in enhanced productivity and the ability to meet tight production schedules. Our commitment to staying at the forefront of technology underscores our dedication to providing clients with an efficient manufacturing process.

✔ Efficiency of Swiss Turning Operations

We have optimized our Swiss machining processes to simultaneously achieve maximum productivity and precision. The capabilities inherent in Swiss machining and our expertise allow us to produce intricate components with reduced lead times.

Swiss machines from 12mm to 32mm.

Swiss machining (Swiss turning or Swiss-type machining) is a highly specialized process that creates small, intricate parts. It originated in Switzerland in the late 19th century to manufacture precision watch components. In this method, the workpiece is held in a collet and is fed through a guide bushing. The cutting tools move near the workpiece for simultaneous machining.

One of the distinguishing features of Swiss machining is its ability to turn and mill in a single setup. This simultaneous capability makes it particularly effective for high-precision components with tight tolerances. It is widely employed in medical devices, orthopedic bone screws, and electronics, where parts with superior precision are essential.

Wire EDM machines with rotary and indexing capability and being robot-loaded running 24/7.

Unity Precision Manufacturing has over five decades of industry expertise in precision machining! We specialize in CNC services and provide precision control in cutting processes. We also excel in handling high-volume production runs and seamlessly integrate automated centers to ensure efficient and consistent output.

We offer assembly of devices and instruments, including welding, laser marking, and packaging.

MEDICAL INSTRUMENT MANUFACTURING

Our highly trained and experienced staff utilizes validated manufacturing processes to produce high-quality surgical and medical instruments.

We offer the ability to inspect tight tolerances, maintain traceability, and manage inventory for our customers.

• Biters, graspers, and retrievers
• Blades
• Cannulas
• Chisels
• Clamps
• Dilators
• Guidewires
• Hemostats
• And many more!